Konica-minolta bizhub PRO 2500P User Manual

BLM 200 / Bookletmaker 25User manualOperating information

10 Chapter 1 IntroductionBooklet makerGuide to componentsBooklet makerComponent locator[5] [3] [6] Number Component1 Top cover2 Infeed assembly3 Power

100 Chapter 8 General remarksSquareFold module

101Chapter 9 Specifications

102 Chapter 9 SpecificationsBooklet makerMachine SpecificationsBooklet maker[50] Basic SpecificationsSpecifications RemarksSpeed (Online usage)Maintai

103Booklet makerNote: * When the SquareFold module is not included in a booklet-making configuration, the maximum paper size increases to 320 mm / 12

104 Chapter 9 SpecificationsTrimmer BLT6289 / BLT6789 (option)Trimmer BLT6289 / BLT6789 (option)[51] * Maximum width of the finished, trimmed booklet

105SquareFold module SFM6204 / SFM6704 (option)SquareFold module SFM6204 / SFM6704 (option)[52] Specifications RemarksSpeed Maintains printer speedPap

106 Chapter 9 SpecificationsRotator RTM6240 (option)Rotator RTM6240 (option)[53] Specifications RemarksSpeed Maintains printer speedPaper Size (Minimu

107IndexIndex AAdjust fold quality . . . . . . . . . . . . . . . . . . . . . . . 35AdminLanguage . . . . . . . . . . . . . . . . . . . . . . . . .

108IndexBooklet maker . . . . . . . . . . . . . . . . . . . . . . . 102Rotator RTM6240 (option) . . . . . . . . . . . . . 106SquareFold module . . . .

11Booklet maker[4] [7] [5] Number Component1 Communication with Printer/Rotator2 CAN In: Termination socket3 CAN Out: Termination socket / Communicati

12 Chapter 1 IntroductionTrimmerTrimmerComponent locator[8] [6] The Trimmer interior has parts that you will come into contact with if a jam occurs.Nu

13Trimmer[9] [7] Number Component1 Trimmer fan2 Infeed latch3 Docking bracket4 Infeed roller shaft5 Knives (not shown in picture)6 Exit compression br

14 Chapter 1 IntroductionTwo-side TrimmerTwo-side TrimmerComponent locator[10] [8] The Two-side Trimmer interior has parts you will come into contact

15Two-side Trimmer3 Transport belts4 Joggers5 Trimmer stop6 Power switchNumber Component

16 Chapter 1 IntroductionSquareFold moduleSquareFold moduleComponent locatorThe SquareFold module interior has parts that you will come into contact w

17Control panelControl panel[11] Action[13] The Main screen.When the system power is switched on, the Main screen will be shown. Here you will find in

18 Chapter 1 IntroductionControl panel

19Chapter 2 Basics

Edition 2008-08USCopyrightCopyright 2008 OcéAll rights reserved. No part of this work may be reproduced, copied, adapted, or transmitted in any form

20 Chapter 2 BasicsTurn on/off the powerTurn on/off the powerBooklet maker, Trimmer and SquareFold module[12] Step Action Description1 Plug the bookle

21Remove/replace staple cartridgeCheck staples, staple cartridge and stapler headRemove/replace staple cartridgeIntroductionThe first procedure shows

22 Chapter 2 BasicsRemove/replace staple cartridgeHow to remove/replace staples[13] Step Action DescriptionYou may remove and replace the staple cartr

23Remove/replace staple cartridgeHow to replace the staples after a staple jam or empty staple cartridge indication.[14] 5 Insert the cartridge into t

24 Chapter 2 BasicsRemove/replace stapler headRemove/replace stapler headHow to replace the stapler head[15] Step Action Description1 From the main sc

25Remove/replace stapler headNote: Whenever you remove a stapler head, be sure to manually eject some staples before replacing it in the Booklet maker

26 Chapter 2 BasicsRemove/replace stapler head6 Before inserting the stapler head, center the stapler lift bracket (1) over the area that will receive

27Remove/replace stapler head9 Lock the pin (4) by rotating it towards the infeed side. Check that the stapler head is correctly mounted by pushing th

28 Chapter 2 BasicsEmpty the trim binEmpty the trim binIllustration[27] Procedure[16] Step Action1 Remove the trim bin by pulling handle (1)2 then lif

29Chapter 3 Make booklets

3Table of ContentsTable of Contents Chapter 1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

30 Chapter 3 Make bookletsGeneral procedureChange settingsGeneral procedureIntroductionChanging settings can be performed in two ways. Temporary, whic

31Select standard paper sizesSet the paper sizeSelect standard paper sizesProcedure[17] Description[28] From the Main screen, select Size and press th

32 Chapter 3 Make bookletsCustom paper sizeCustom paper sizeProcedure[18] Description[30] From the Main screen, select Size and press the [Enter] butt

33Select stapling modeStaple and FoldSelect stapling modeProcedure[19] Description[32] From the Main screen, select Staple and press the [Enter] butto

34 Chapter 3 Make bookletsAdjust staple and fold alignmentAdjust staple and fold alignmentProcedure[20] Note: The stapler heads are fixed in one posit

35Adjust fold qualityAdjust fold qualityIntroductionIf the adjustments from the control panel result in inconsistencies or inaccuracies it could be du

36 Chapter 3 Make bookletsAdjust fold qualityProcedure[21] Ball Configuration Guidelines 1 2 3Single large sheets, in fold only mode, with low paper w

37Adjust fold qualityProcedure[22] Procedure[23] Description[37] Despite the machine being properly adjusted and folding normal 80 g/m2 sheets perfect

38 Chapter 3 Make bookletsSet up narrow width paper sizesSet up narrow width paper sizesIf setting up narrow width paper sizes such as A5, 5.5x8.5” or

39Select trim on or offTrimSelect trim on or offProcedure[25] Description[41] From the Main screen, select Front Trim and press the [Enter] button.[42

4Table of ContentsBasic information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47Basic operation . . . . . . .

40 Chapter 3 Make bookletsAdjust the cutting marginAdjust the cutting marginProcedure[26] Description[43] Select Book Length and press the [Enter] but

41GeneralSquareFold moduleGeneralIntroductionThe SquareFold module has five different settings. It can be set to [Auto], [Mode 1], [Mode 2], [Mode 3]

42 Chapter 3 Make bookletsSelect the SquareFold module modeSelect the SquareFold module modeProcedure[28] Description[44] From the Main screen, scroll

43Online/OfflineOnline/OfflineIntroductionThe booklet maker can be operated in two modes. Online mode, when used together with the printer, or offline

44 Chapter 3 Make bookletsGeneralRotator moduleGeneralDescription[46] To get the highest functionality for multi-format finishers, a rotator module is

45GeneralA3 and Ledger run in Bypass mode, allowing finishers that can receive mixed jobs to run at maximum speed with a minimum of operator intervent

46 Chapter 3 Make bookletsInstallationInstallationThe rotator module has to be installed by qualified technicians, as described in this Manual.

47Basic informationBasic informationGetting to know the rotator moduleThe rotator module can be quickly and easily connected to a printer.See the pict

48 Chapter 3 Make bookletsBasic informationControl panel[50] [30] Description Description1 "Not ready" indicator 4 Bypass mode indicator lig

49Basic informationOn/off switch (inside)[51]

5Table of ContentsMaintain the machine. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94Booklet maker . . . . . . . .

50 Chapter 3 Make bookletsPrepare the rotator moduleBasic operationPrepare the rotator moduleIntroductionThis section explains how to use the rotator

51Prepare the rotator moduleIllustration[52] Select operation mode:[31] The 5 and 10 second delays prevent accidental mode changes. After changing the

52 Chapter 3 Make bookletsPrepare the rotator moduleThe rotator module is now ready for use. Make sure to set up other finishing devices according to

53Storage compartmentStorage compartmentProcedure1. Open the door to access the storage compartment.[59] 2. Store supplies and spare parts for the pri

54 Chapter 3 Make bookletsCleaningMaintenanceCleaningIntroductionTo keep your supplies clean, dust the inside of the rotator module's storage com

55CleaningIllustration[61] When finished sets have a slight mark or dust on them, clean the rotator module's belts with a moist cloth. The marked

56 Chapter 3 Make bookletsCleaning[62] Sheets / sets are rotated by clamping one corner. If a clearly visible dot appears on the paper, clean both sid

57"Not Ready" Status indicatorProblem solving"Not Ready" Status indicatorThe "Not Ready" indicator blinks if an error ha

58 Chapter 3 Make bookletsClear paper jamsClear paper jamsProcedure1. Open the top cover[64] 2. Pull the upper transporter belts towards the paper inf

59Chapter 4 System administration

6Table of Contents

60 Chapter 4 System administrationLanguageThe Admin screenLanguageBefore you beginFrom the main screen, press the [Admin] button to get to the admin s

61Size standardSize standardBefore you beginFrom the Main screen, press the [Admin] button to get to the admin screen. Here you will find additional f

62 Chapter 4 System administrationServiceServiceBefore you beginFrom the main screen, press the [Admin] button to get to the admin screen. Here you wi

63Chapter 5 Job control

64 Chapter 5 Job controlStore a jobStore a jobIntroductionThe booklet maker has a maximum storage capacity of 10 different jobs.Procedure[35] Action[7

65Recall a jobRecall a jobIntroductionThe booklet maker has a maximum storage capacity of 10 different jobs.Procedure[36] Action[74] To recall a store

66 Chapter 5 Job controlRecall a job

67Chapter 6 Clear a paper jam

68 Chapter 6 Clear a paper jamGeneralGeneralIntroductionIf an error such as a paper jam should occur, it is indicated on the booklet maker display. Th

69Booklet makerBooklet makerTo clear a paper jam in the infeed or staple area1. Open the top cover.2. Remove jammed sheets.3. Close the top cover.To c

7Chapter 1 Introduction

70 Chapter 6 Clear a paper jamTrimmer input areaTrimmer input areaIntroductionThe upper trimmer blade on the trimmer is protected by a knife protectio

71Trimmer input areaIllustration[79] Procedure1. Lift up the infeed roller shaft (1).2. Secure under latch (2)3. Remove the jammed sheets in the infee

72 Chapter 6 Clear a paper jamTrimmer exit areaTrimmer exit areaIntroductionThe upper trimmer blade on the trimmer is protected by a knife protection

73Trimmer exit areaIllustration[80] Procedure1. Lift the exit compression brackets (1).2. Secure them under the latch (2).3. Remove the jammed sheets

74 Chapter 6 Clear a paper jamTwo-side TrimmerTwo-side TrimmerIntroductionThe upper trimmer blade on the trimmer is protected by a knife protection pl

75Two-side TrimmerClearing a Paper Jam[38] Clearing jams inside the Two-side Trimmer[39] [81] ABStep Action1 Open the top cover (A).2 Close the top co

76 Chapter 6 Clear a paper jamTwo-side TrimmerClearing jam at the input area of the Two-side Trimmer[40] Step Action Description1 Open the top covers

77Two-side TrimmerClearing jam at the exit area of the Two-side Trimmer[41] Step Action Description1 Open the top covers of the Two-Side Trimmer and t

78 Chapter 6 Clear a paper jamSquareFold ModuleSquareFold ModuleProcedure[42] Step Action Description1 Open the top cover.[86] 2 Lift up both upper fe

79SquareFold Module exit areaSquareFold Module exit areaProcedure[43] Step Action Description1 Open the top cover (1).[87] 2 Lift up the Belt Stacker

8 Chapter 1 IntroductionWhat you can do with this machineWhat you can do with this machineIntroduction[1] [1] The Booklet maker, Trimmer, and SquareFo

80 Chapter 6 Clear a paper jamSquareFold Module exit area

81Chapter 7 Troubleshooting

82 Chapter 7 TroubleshootingGeneralFault codesGeneralIntroductionWhen there is a jam or fault condition in the booklet maker system, a message will be

83Booklet maker fault codesBooklet maker fault codesCheck StaplesThis message will be displayed when a staple cartridge is empty or when stapling coul

84 Chapter 7 TroubleshootingBooklet quality faultBooklet quality faultBooklet Quality If booklet quality is inconsistent, first make sure the actual

85Trimmer fault codesTrimmer fault codesTrim Bin FullThis message will be displayed when the trim bin is full or when a trim strip is prevented from f

86 Chapter 7 TroubleshootingSquareFold module fault codesSquareFold module fault codesFeed ErrorsIf feed errors occur, the feed belts need to be clean

87SquareFold module fault codes[89] [89] Spring in upper positionSquareFolding qualityIf the booklets are not square folded properly, especially regar

88 Chapter 7 TroubleshootingSquareFold module fault codes

89Chapter 8 General remarks

9What you can do with this machineThe buttons on the control panelThe entire booklet making system is controlled from a single control panel on the Bo

90 Chapter 8 General remarksDo’s and don’tsDo’s and don’tsIntroduction Always follow all warnings marked on, or supplied with, the equipment. Always

91Do’s and don’tsRotator module Do not connect power to the Rotator module when it's not mechanically connected to the printer or a finisher tha

92 Chapter 8 General remarksPlace the machinePlace the machineCaution: Improper grounding of the equipment can result in electrical shock.Machine envi

93Place the machineAccess to machinePlace the machine near the power source, providing clearance as shown.[91] [46] Number Description1 Right: more th

94 Chapter 8 General remarksBooklet makerMaintain the machineBooklet makerAttention: Never attempt any maintenance function that is not specifically d

95Two-side TrimmerTwo-side TrimmerIntroductionThe feed belts need to be cleaned regularly when in use, and when the unit has not been used for a perio

96 Chapter 8 General remarksTwo-side TrimmerCleaning feed belts[48] Step Action Description1 Set the finished size of the Two-side Trimmer to 330mm[93

97SquareFold moduleSquareFold moduleIntroductionThe feed belts need to be cleaned regularly when in use, and when the unit has not been used for a per

98 Chapter 8 General remarksSquareFold moduleClean the feed belts[49] Step Action Description1 Open the top cover.[94] [94] Upper feed belts in normal

99SquareFold moduleClean Square Folding ClampsClean off any silicon residue from upper and lower clamps (1), which is the area clamping/contacting the